Wayne Schaefer
Introduction
We all know that simulation has been around for decades. Virtual and physical simulation has been used in medical fields, mathematics, architecture, aeronautics, space, and many more. Simulation is used because there is a need for the ability to test theories and designs is a safe and cost-effective way without risking equipment damage or, more importantly, human life. The Machine Tool and Automation Industries would benefit greatly by using Simulated Environment to teach PLC Programming Techniques without leaving the classroom. Based on some concepts of the Universal Design for Learning, I put together a three-part series discussing how using a simulated factory environment can enhance teaching machine control programming. For Part One I utilize a simulated factory model (see Simulation 2) to demonstrate a realistic machine control system including Automatic and Manual Modes, HMI and Pushbutton Controls as well as Fault Diagnostic and Messaging. A Webpage Interface nicely links in IIOT to top things off. The PLC Code is fully documented and classroom ready with several methods of programming built into the code.
Simulation can enhance a Student's "hands-on" experience while providing project goals that mimic Real World Issues. This area is dedicated to sharing and providing some of the tools necessary to bring Simulation to the Classroom. Feel free to download and use, for non-comercial use, anything I post here.
Please email me if you have any questions, need some clarification or other assistance.
Please note: As a hobbyist, I settled on using Siemens and FactoryIO after evaluating several similar products for Professional In-Plant Training purposes while working at General Motors. I do not get compensated in any way directly or indirectly for this work.
Also, If you could find time to provide some feedback, I would greatly appreciate hearing your thoughts.